How Do I Repair Jayco 1999 Popup Camper Roof

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If your popup or tent camper'south roof does not clearly rise in the center, it volition not properly drain h2o from A/C condensation. Water buildup can crusade serious problems, such every bit mildew and rot, so it is essential to fix this as soon every bit possible. One way to repair this is to add roof supports, which you tin can lodge from your local dealer, without an instruction manual. Roof supports are curved metal bars that support the roof by attaching to the sides.

i

Put up the camper most of the way. It should exist low enough that the canvass is loose plenty to remove from the track around the top.
ii

Remove the valence, if you accept one and desire to. Information technology will make information technology much easier to work around the area; however, information technology will leave rusty staple marks/staples, depending upon the age and status of the camper.

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3

Unscrew the canvas. If your canvas is fastened in another way, undo that. You might find that you need to echo this step subsequently on if y'all don't unscrew enough of it.
4

Remove the canvas. You don't demand to remove information technology all, just the sail near where you lot're installing the mount.
5

Remove the canvas track. Once more, you only need to remove it starting from the corner, where it ends. If it'due south only stapled like in the Jayco 1207, you tin remove it with a flat head screwdriver, using another handle equally leverage. Apply needlenose pliers and a minor apartment head screwdriver to remove the staples from the plastic.

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1

Add the mount. It goes backside the track and behind the sheet.
2

Slide the mount in the correct distance. Two feet (60cm) from the end of the camper works well, unless you want information technology to be closer to your A/C unit. Exist sure to measure this distance and keep it the aforementioned for the mountain on the other side of the camper.
3

Drill the tiptop hole. While belongings the mountain in place, move the plastic track out of the way and marker with a pencil through the top hole. Remove the mount and drill a 3/32" (2.4mm) wide, one/iv" (6 mm) deep starter hole in the roof.
4

Screw the mountain to the ceiling using a #8×3/iv" apartment head screw.
5

Drill the wall hole . Drill a 1/iv" (six.5 mm) hole through the premade hole in the mount and the wall of the camper.
6

Prepare the bolt. Screw a 1/4" bonded sealing washer onto 1/iv"-20×1" circular head machine screw.
7

Bolt the mount to the wall with a one/4"-xx nylon lock nut. Information technology helps to have a person on the outside with a screwdriver and a person on the inside with pliers or a wrench. Make sure the nut is on the inside and the washer is on the exterior.

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1
2

Put the canvas back in the rail and re-insert the screws. You may want to supercede your screws if they are rusted (#8×3/4" apartment caput screws piece of work well).
3

Echo the higher up steps for each corner.
4

Attach the bar to the mounts with 1/4"-twenty×ane" round caput machine screws. The mounts are pre-threaded for this.
v

Echo the higher up stride for each of the four mounts.

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Add New Question

Question

If the roof is already bowed downwardly, should I mount the bracing bar before bolting the bracket to the wall?

Commodities onto the wall starting time, so jack your bow out and secure it unless yous have an adaptable caryatid bar.
Question

Where exercise I purchase roof supports?

Yous can notice them at dwelling improvement stores like Home Depot, Lowes, or possibly Ikea.

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You may want to change the distance from the cease of the camper to better suit your purposes.
This is easiest fixed with two people.
When screwing on the confined, accept the stronger person lift the bar and have the other screw information technology on.
Once completed, the roof should be lifted around an 1" or and so in the middle, which tin can be seen if you lot accept bars for an overhead cabinet:

Thanks for submitting a tip for review!

Exist careful not to driblet the bar after a side is screwed it; information technology will curve the mount.
Don't drill through the roof, this volition cause leaks. Utilise a screw that is shorter than the thickness of the roof.
Adding support confined can cause or worsen other problems. Ensure that this is the right route to take.

Things Yous'll Demand

Drill (cordless is not recommended)
Phillips head and flat head screwdrivers (exact sizes unknown)
Wrench or pliers
Needlenose pliers
Measuring record or 2' (60cm) object
Staple gun
2 popup camper support confined (available from a local dealer)
4 camper support bar mounts (come with the confined)
viii round head 1/4"-20×1" machine screws
4 i/4" bonded sealing washers
4 ane/4"-xx nylon lock nuts
1/2" (12mm) staples
4+ #8×3/4" flat head screws

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